Harvard GSD Material Practice as Research 2016

Digital Filing

When the profile of a gothic column gradually turns into the foundation of its vault, it produces a coherent geometric transformation of its structural skeleton. This research proposes a re-interpretation of ceramic construction using 3D printing.

The project explores additive manufacturing and clay as an individual component in a catenary system — treating the constraints of fabrication as feedback for digital design, following brick-construction principles.

Three test bricks probed tool path, print time, and cantilever behavior before converging on a circular profile; the final design used tangent circles around an octagonal base to evolve from two to four, and four to eight circles — embedding structural logic into texture and form.

Course
Material Practice as Research
Professor
Leire Asensio Villoria
Team
Eliza Pertikiozoglou, Johae Song, Math Cadan Whittaker, Yuan Mu
Process
Process diagram — from vault geometry to fired brick
Documentation
Test brick 1 — tool path
01 — Tool Path

Random retrack pattern from the tool path; the double cantilever began to collapse as the print went up.

Test brick 2 — infill density
02 — Infill Density

Denser retrack held the shape further up the print, at the cost of longer print time.

Test brick 3 — circular profile
03 — Circular Profile

Circular profile distributed the cantilever load evenly, holding through the full print.

In Production
Final Design

Alongside structural studies, we explored non-standard, non-structural geometries inspired by Gothic columns to push the limits of 3D printing. Using tangent circles around an octagonal base, we created profiles that evolve from two to four, and four to eight circles — embedding structural logic into texture and form through controlled geometric transformation.

Tangent-circle profile studies, two to four to eight circles
Final vault geometry, circle-packing elevation and plan
Gallery
Final print, isolated view Final print, detail of tangent seams Exhibition install, group of prints on plinths Exhibition install, gallery view Exhibition install, close on plinths Exhibition install with Digital Piling wall text Exhibition install, final print on plinth Exhibition install, final print among other student work
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